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1.1. Small-medium
Capacity Plant for Producing Industrial Paints and Coatings turnkey project
What we offer
• Technology
for producing high quality industrial paints and enamels of almost any type
(epoxy, acryl, polyurethane etc)
• Turnkey
project for creation of small-medium capacity paint production plant (up to 600
tons / year)
• Complete
support and consultation for running facility and training personnel.
Types of paints /enamels by application
• Oil and gas industry
• Pipelines
• Marine industry
• Special purpose paints
(thermo-stable, chemically inert, proof to radiation etc)
• Any type of paints/enamels for
metal surface
Project overview
• Project duration - 2 months -
"turnkey" (equipment logistics time is not included)
• Project output:
• Сcompletely running production
plant
• 10 tons of paint in stock
ready for sale
• 2-3 engineers are trained to
run the facility
• Technology map and engineering
documentation is provided
• Project cost: 80.000 USD.
• Production cost of paints by
our technology: 2.5-5 USD/ kg (more than 100 types of paints)
• Average market price for
similar paints: 10-18 USD
Project Milestones
1. Choosing the most appropriate
paint / enamel type according to customers' demand and purpose. Drafting
specifications and technological map for production of the chosen paint /
enamel.
2. Evaluation of premises, rooms
and infrastructure for future plant. Construction and preparation works.
3. Equipment supply and
installation. Integration of parts into production line. Drafting working
procedure documentation.
4. Procurement of raw materials.
5. Production of 10 tons of the
chosen paint / enamel and depositing in stock.
6. Training personnel to run the
facility.
Post-project support
1. Post-project consultation
regarding application of paints, technological aspects of industrial coating
approaches. Technical support of the plant and periodic maintenance upon
request.
2. By request from the customer,
production of additional paint types can be launched on the plant. Additional
lines can be created in order to extend the assortment.
Cost breakd Cost breakd (price in usd)
Key Equipment (price in
USD)
To be supplied from local providers at
place, or from foreign companiesExample Raw Materials list (epoxy type paint)
Commercial aspect (simplified*)
• Turnkey project duration - 2 months
• CAPEX + OPEX for 10 tons of paint =
80.000 USD
• Market price of
• Revenue from initial project: 13 x
10.000 = 130.000 USD
• ROIarith = (130.000 -
80.000) / 80.000 = 0,63 (63%)
Capacity of the plant - up to
600 tons per year
* Detailed financial model based on
discounted cash flows can be provided after initial negotiations with the
customer
Independent Lab Tests
1. Resistance to impact test
2. Adhesion test
3. Scratching test
Epoxy paint samples, produced by our technology
Quality Guarantee
Proprietary technology and know-how (30+
author certificates)
20+ years experience in developing paints
and enamels
Several successful turnkey projects
Technology based on former
Developing coating systems
2-3-layer systems
Multi-layer systems
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